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		<title><![CDATA[Rotorway Forums - All Forums]]></title>
		<link>https://rotorwayforums.com/</link>
		<description><![CDATA[Rotorway Forums - https://rotorwayforums.com]]></description>
		<pubDate>Wed, 29 Jul 2026 00:19:01 +0000</pubDate>
		<generator>MyBB</generator>
		<item>
			<title><![CDATA[Electric water pump conversion]]></title>
			<link>https://rotorwayforums.com/thread-159.html</link>
			<pubDate>Mon, 27 Jul 2026 08:32:16 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-159.html</guid>
			<description><![CDATA[I have a client here with a 162f with Joe Huff’s turbo engine. We have replaced the water pump seal 4 times in 2 years due to leakage of coolant around the pump shaft. We decided to eliminate the pump leak problem altogether by installing an electric water pump to replace the belt driven pump. If anyone is going to do this, please e found that we did not have a port on the inlet side of the new pump plumbing to connect the thermostat bypass tube to. Our solution was to cap off the bypass hose and then we drilled four 1/4” holes in the flange of the thermostat to allow enough coolant to bypass the thermostat which allows us to prime the electric pump.<br />
<br />
Here are before and after pictures of the installation. <br />
<a href="https://ibb.co/qFnN93Q5" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/mFB9tVW8/IMG-4780.jpg" loading="lazy"  alt="[Image: IMG-4780.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/TDbZFQsx" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/sp6hMTZd/IMG-4801.jpg" loading="lazy"  alt="[Image: IMG-4801.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I have a client here with a 162f with Joe Huff’s turbo engine. We have replaced the water pump seal 4 times in 2 years due to leakage of coolant around the pump shaft. We decided to eliminate the pump leak problem altogether by installing an electric water pump to replace the belt driven pump. If anyone is going to do this, please e found that we did not have a port on the inlet side of the new pump plumbing to connect the thermostat bypass tube to. Our solution was to cap off the bypass hose and then we drilled four 1/4” holes in the flange of the thermostat to allow enough coolant to bypass the thermostat which allows us to prime the electric pump.<br />
<br />
Here are before and after pictures of the installation. <br />
<a href="https://ibb.co/qFnN93Q5" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/mFB9tVW8/IMG-4780.jpg" loading="lazy"  alt="[Image: IMG-4780.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/TDbZFQsx" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/sp6hMTZd/IMG-4801.jpg" loading="lazy"  alt="[Image: IMG-4801.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[OK thread]]></title>
			<link>https://rotorwayforums.com/thread-158.html</link>
			<pubDate>Thu, 23 Jul 2026 09:19:39 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=35">Homer Bell</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-158.html</guid>
			<description><![CDATA[Posted something on OshKosh, can’t even find it!!]]></description>
			<content:encoded><![CDATA[Posted something on OshKosh, can’t even find it!!]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Importing a UK vehicle to Ireland for hangar runs  VRT and paperwork]]></title>
			<link>https://rotorwayforums.com/thread-156.html</link>
			<pubDate>Mon, 20 Jul 2026 16:49:52 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=116">Shane Sr</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-156.html</guid>
			<description><![CDATA[Hi all,<br />
Slightly off-topic but figured someone here might have been through similar looking for advice on importing a UK-registered vehicle to Ireland for utility use (mainly hangar runs and towing a small trailer for the A600 build parts).<br />
Context: my old Nissan Navara is on its last legs and the UK market has better deals on light diesels than the Irish market right now (post-Brexit pricing and fleet turnover). I’m looking at a 2021 Ford Ranger from a UK dealer, around £18k.<br />
I’m trying to get a realistic picture of total import cost. From what I understand, the main items are:<br />
- VRT, based on OMSP and vehicle category<br />
-VAT and possibly customs duty for GB imports<br />
-NOx levy for diesel vehicles<br />
On VRT specifically, I initially thought a pickup registered as N1 might qualify for a low flat rate, but it looks like most light commercial vehicles are actually taxed as a percentage of OMSP unless they meet stricter criteria. So the final amount may be significantly higher depending on how Revenue classifies the vehicle.<br />
I know the official figure only comes after inspection, so any estimates should be taken cautiously.<br />
Questions for anyone who's imported a UK vehicle to Ireland (or elsewhere in the EU):<br />
<ol type="1" class="mycode_list"><li>Did you use a customs broker or handle it yourself? The post-Brexit paperwork looks like the main complexity.<br />
</li>
<li>How long did it take to get a VRT inspection appointment?<br />
</li>
<li>Any pitfalls with getting (or keeping) N1 classification on a pickup like a Ranger? Does Revenue scrutinise seating/configuration closely?<br />
</li>
</ol>
Appreciate any real-world feedback. I’ll document the process if I go ahead.]]></description>
			<content:encoded><![CDATA[Hi all,<br />
Slightly off-topic but figured someone here might have been through similar looking for advice on importing a UK-registered vehicle to Ireland for utility use (mainly hangar runs and towing a small trailer for the A600 build parts).<br />
Context: my old Nissan Navara is on its last legs and the UK market has better deals on light diesels than the Irish market right now (post-Brexit pricing and fleet turnover). I’m looking at a 2021 Ford Ranger from a UK dealer, around £18k.<br />
I’m trying to get a realistic picture of total import cost. From what I understand, the main items are:<br />
- VRT, based on OMSP and vehicle category<br />
-VAT and possibly customs duty for GB imports<br />
-NOx levy for diesel vehicles<br />
On VRT specifically, I initially thought a pickup registered as N1 might qualify for a low flat rate, but it looks like most light commercial vehicles are actually taxed as a percentage of OMSP unless they meet stricter criteria. So the final amount may be significantly higher depending on how Revenue classifies the vehicle.<br />
I know the official figure only comes after inspection, so any estimates should be taken cautiously.<br />
Questions for anyone who's imported a UK vehicle to Ireland (or elsewhere in the EU):<br />
<ol type="1" class="mycode_list"><li>Did you use a customs broker or handle it yourself? The post-Brexit paperwork looks like the main complexity.<br />
</li>
<li>How long did it take to get a VRT inspection appointment?<br />
</li>
<li>Any pitfalls with getting (or keeping) N1 classification on a pickup like a Ranger? Does Revenue scrutinise seating/configuration closely?<br />
</li>
</ol>
Appreciate any real-world feedback. I’ll document the process if I go ahead.]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Main belt back side idler]]></title>
			<link>https://rotorwayforums.com/thread-155.html</link>
			<pubDate>Fri, 17 Jul 2026 22:53:13 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-155.html</guid>
			<description><![CDATA[When you back the power off for an approach or practice auto the main belts will oscillate wildly and will slap against the frame tube. Check your frame tubes for black rubber transfer from the belts. Adding a back side idler will keep the belts running true without contacting the frame. Here are some examples. <br />
<br />
<a href="https://ibb.co/p9TTbdZ" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/BSJJcBj/1000000839.jpg" loading="lazy"  alt="[Image: 1000000839.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/YFj4jT8r" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/bMdjdRLf/1000000272.jpg" loading="lazy"  alt="[Image: 1000000272.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/yLny8vW" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WSWyc8g/1000000264.jpg" loading="lazy"  alt="[Image: 1000000264.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[When you back the power off for an approach or practice auto the main belts will oscillate wildly and will slap against the frame tube. Check your frame tubes for black rubber transfer from the belts. Adding a back side idler will keep the belts running true without contacting the frame. Here are some examples. <br />
<br />
<a href="https://ibb.co/p9TTbdZ" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/BSJJcBj/1000000839.jpg" loading="lazy"  alt="[Image: 1000000839.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/YFj4jT8r" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/bMdjdRLf/1000000272.jpg" loading="lazy"  alt="[Image: 1000000272.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/yLny8vW" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WSWyc8g/1000000264.jpg" loading="lazy"  alt="[Image: 1000000264.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Flying with my former student]]></title>
			<link>https://rotorwayforums.com/thread-154.html</link>
			<pubDate>Fri, 17 Jul 2026 22:40:56 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-154.html</guid>
			<description><![CDATA[Dave Armando took Sheila and I up several times for lunch runs in North Carolina. What fun. <br />
<br />
<a href="https://ibb.co/svd2tjWQ" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WW46snVF/IMG-4443.jpg" loading="lazy"  alt="[Image: IMG-4443.jpg]" class="mycode_img" /></a><br />
<br />
Here is a photo of John, Tony and Dave at John’s meet many years after their flight training by me in Rhode Island. <br />
<a href="https://ibb.co/Xf54ZHNS" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKgsSZPJ/IMG-0325.jpg" loading="lazy"  alt="[Image: IMG-0325.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[Dave Armando took Sheila and I up several times for lunch runs in North Carolina. What fun. <br />
<br />
<a href="https://ibb.co/svd2tjWQ" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WW46snVF/IMG-4443.jpg" loading="lazy"  alt="[Image: IMG-4443.jpg]" class="mycode_img" /></a><br />
<br />
Here is a photo of John, Tony and Dave at John’s meet many years after their flight training by me in Rhode Island. <br />
<a href="https://ibb.co/Xf54ZHNS" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKgsSZPJ/IMG-0325.jpg" loading="lazy"  alt="[Image: IMG-0325.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Reunion after 17 years.]]></title>
			<link>https://rotorwayforums.com/thread-153.html</link>
			<pubDate>Fri, 17 Jul 2026 22:37:22 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-153.html</guid>
			<description><![CDATA[I instructed three great guys in Rhode Island back in 2015 all at the same time. <br />
<a href="https://ibb.co/C3g17V81" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/S4bsnVys/IMG-0041.jpg" loading="lazy"  alt="[Image: IMG-0041.jpg]" class="mycode_img" /></a><br />
<br />
This year we were all 4 of us in North Carolina; John Garabedian with his Bell 47, Tony Evans in his 162f and Dave Armando in his R44. <br />
<br />
<br />
<a href="https://ibb.co/Xf54ZHNS" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKgsSZPJ/IMG-0325.jpg" loading="lazy"  alt="[Image: IMG-0325.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Gfh4wBbC" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/RG5knZVQ/IMG-0323.jpg" loading="lazy"  alt="[Image: IMG-0323.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I instructed three great guys in Rhode Island back in 2015 all at the same time. <br />
<a href="https://ibb.co/C3g17V81" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/S4bsnVys/IMG-0041.jpg" loading="lazy"  alt="[Image: IMG-0041.jpg]" class="mycode_img" /></a><br />
<br />
This year we were all 4 of us in North Carolina; John Garabedian with his Bell 47, Tony Evans in his 162f and Dave Armando in his R44. <br />
<br />
<br />
<a href="https://ibb.co/Xf54ZHNS" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKgsSZPJ/IMG-0325.jpg" loading="lazy"  alt="[Image: IMG-0325.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Gfh4wBbC" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/RG5knZVQ/IMG-0323.jpg" loading="lazy"  alt="[Image: IMG-0323.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[After market rotor blade blow up.]]></title>
			<link>https://rotorwayforums.com/thread-151.html</link>
			<pubDate>Wed, 15 Jul 2026 18:09:52 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-151.html</guid>
			<description><![CDATA[I had a client who installed Safari main rotor blades onto his Rotorway 162f. We were at hover height just beginning our takeoff when the helicopter instantly flipped up side down and we landed inverted on the top of the rotor hub before the helicopter fell onto its side. The full story is at the top of the page, green button, Rotor system second page.<br />
<br />
<br />
<a href="https://ibb.co/SwdWfd6v" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/B2rdnrfs/IMG-4786.jpg" loading="lazy"  alt="[Image: IMG-4786.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/BVjHCWcd" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/7JVx1Mj8/IMG-4787.jpg" loading="lazy"  alt="[Image: IMG-4787.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I had a client who installed Safari main rotor blades onto his Rotorway 162f. We were at hover height just beginning our takeoff when the helicopter instantly flipped up side down and we landed inverted on the top of the rotor hub before the helicopter fell onto its side. The full story is at the top of the page, green button, Rotor system second page.<br />
<br />
<br />
<a href="https://ibb.co/SwdWfd6v" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/B2rdnrfs/IMG-4786.jpg" loading="lazy"  alt="[Image: IMG-4786.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/BVjHCWcd" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/7JVx1Mj8/IMG-4787.jpg" loading="lazy"  alt="[Image: IMG-4787.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Aftermarket rotor blade catastrophy]]></title>
			<link>https://rotorwayforums.com/thread-150.html</link>
			<pubDate>Wed, 15 Jul 2026 16:23:28 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-150.html</guid>
			<description><![CDATA[I had a client who installed Safari main rotor blades onto his Rotorway 162f. We were at hover height just beginning our takeoff when the helicopter instantly flipped up side down and we landed inverted on the top of the rotor hub before the helicopter fell onto its side. The full story is at the top of the page, green button, Rotor system second page. <br />
<a href="https://ibb.co/SwdWfd6v" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/B2rdnrfs/IMG-4786.jpg" loading="lazy"  alt="[Image: IMG-4786.jpg]" class="mycode_img" /></a><br />
<br />
Notice the dirt and sod in the top of the rotor hub. <br />
<br />
<a href="https://ibb.co/BVjHCWcd" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/7JVx1Mj8/IMG-4787.jpg" loading="lazy"  alt="[Image: IMG-4787.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I had a client who installed Safari main rotor blades onto his Rotorway 162f. We were at hover height just beginning our takeoff when the helicopter instantly flipped up side down and we landed inverted on the top of the rotor hub before the helicopter fell onto its side. The full story is at the top of the page, green button, Rotor system second page. <br />
<a href="https://ibb.co/SwdWfd6v" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/B2rdnrfs/IMG-4786.jpg" loading="lazy"  alt="[Image: IMG-4786.jpg]" class="mycode_img" /></a><br />
<br />
Notice the dirt and sod in the top of the rotor hub. <br />
<br />
<a href="https://ibb.co/BVjHCWcd" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/7JVx1Mj8/IMG-4787.jpg" loading="lazy"  alt="[Image: IMG-4787.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Rear tail boom access hole]]></title>
			<link>https://rotorwayforums.com/thread-149.html</link>
			<pubDate>Tue, 14 Jul 2026 10:26:41 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-149.html</guid>
			<description><![CDATA[I expect at last one person to take issue with this but I am posting a modification that I have done on my own Rotorway helicopters and it has worked out wonderfully for me. Many years ago I became frustrated with the inability to get wrenches or my hand into the tail boom just forward of the tail rotor slider assembly. <br />
<br />
I measured the distance between the bottom slider rails to be just over 4” so I used a 4” hole saw and installed an access hole between the slider rails on the bottom of the tail boom. This mod has worked out great for me and I have trailered my ship to many meets over thousands of miles of bumpy roads with absolutely no issues. I am not recommending this for you, I am just telling you what I did and would do again. <br />
<a href="https://ibb.co/CKq0Z4L4" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/DfNKymdm/IMG-4785.jpg" loading="lazy"  alt="[Image: IMG-4785.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I expect at last one person to take issue with this but I am posting a modification that I have done on my own Rotorway helicopters and it has worked out wonderfully for me. Many years ago I became frustrated with the inability to get wrenches or my hand into the tail boom just forward of the tail rotor slider assembly. <br />
<br />
I measured the distance between the bottom slider rails to be just over 4” so I used a 4” hole saw and installed an access hole between the slider rails on the bottom of the tail boom. This mod has worked out great for me and I have trailered my ship to many meets over thousands of miles of bumpy roads with absolutely no issues. I am not recommending this for you, I am just telling you what I did and would do again. <br />
<a href="https://ibb.co/CKq0Z4L4" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/DfNKymdm/IMG-4785.jpg" loading="lazy"  alt="[Image: IMG-4785.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Engine heat baffling.]]></title>
			<link>https://rotorwayforums.com/thread-148.html</link>
			<pubDate>Tue, 14 Jul 2026 10:15:37 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-148.html</guid>
			<description><![CDATA[I have found over the last 20 years that the aluminum shielding that spans between the radiator and the rear of the body panels to be counter productive and always in the way when performing service. Those panels also take a good deal of time to fabricate and fortunately in later years Rotorway no longer included them in the kit. I have removed them from a lot of ships. If you are building you might consider eliminating those shields. Here are just two of the 6 Rotorway’s here without the heat shields <br />
<br />
<a href="https://ibb.co/RpxCJMQM" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/ynw8xMgM/IMG-4779.jpg" loading="lazy"  alt="[Image: IMG-4779.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/GfWy0fjR" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/qLNKdLwp/IMG-4780.jpg" loading="lazy"  alt="[Image: IMG-4780.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[I have found over the last 20 years that the aluminum shielding that spans between the radiator and the rear of the body panels to be counter productive and always in the way when performing service. Those panels also take a good deal of time to fabricate and fortunately in later years Rotorway no longer included them in the kit. I have removed them from a lot of ships. If you are building you might consider eliminating those shields. Here are just two of the 6 Rotorway’s here without the heat shields <br />
<br />
<a href="https://ibb.co/RpxCJMQM" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/ynw8xMgM/IMG-4779.jpg" loading="lazy"  alt="[Image: IMG-4779.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/GfWy0fjR" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/qLNKdLwp/IMG-4780.jpg" loading="lazy"  alt="[Image: IMG-4780.jpg]" class="mycode_img" /></a>]]></content:encoded>
		</item>
		<item>
			<title><![CDATA[Safety issue]]></title>
			<link>https://rotorwayforums.com/thread-147.html</link>
			<pubDate>Mon, 13 Jul 2026 22:13:20 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=35">Homer Bell</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-147.html</guid>
			<description><![CDATA[Not sure if this is the place to post this but , the last two wrecks I’ve got had brackets hanging from the top of the cabin to hang headsets on. I strongly suggest against this. These will tear your head up in a wreck. Hang headsets somewhere else. <br />
Another suggestion is to recess all the switches in the over head switch  panel. Get them up where they can’t cut your head. First Scorpion I crashed had the screws in the top windows come across  the top of my helmet. Some nice deep scratches there . Glad I was wearing a helmet that day. That’s been over 50 years ago. How time flies.]]></description>
			<content:encoded><![CDATA[Not sure if this is the place to post this but , the last two wrecks I’ve got had brackets hanging from the top of the cabin to hang headsets on. I strongly suggest against this. These will tear your head up in a wreck. Hang headsets somewhere else. <br />
Another suggestion is to recess all the switches in the over head switch  panel. Get them up where they can’t cut your head. First Scorpion I crashed had the screws in the top windows come across  the top of my helmet. Some nice deep scratches there . Glad I was wearing a helmet that day. That’s been over 50 years ago. How time flies.]]></content:encoded>
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			<title><![CDATA[TR bearing noise]]></title>
			<link>https://rotorwayforums.com/thread-146.html</link>
			<pubDate>Mon, 13 Jul 2026 20:10:07 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=63">Nick Bachert</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-146.html</guid>
			<description><![CDATA[On my last shut down my first bearing in my TR drive shaft was making a noise at the same point in rotation during coast down. I tried loosening the mounting bolts and repositioning but when I torque it down it continues to make the noise. Someone told me it could be a side load. Should I fly a bit and check it or is it failing and I should replace it? Thanks for any advice.<br />
<br />
Nick]]></description>
			<content:encoded><![CDATA[On my last shut down my first bearing in my TR drive shaft was making a noise at the same point in rotation during coast down. I tried loosening the mounting bolts and repositioning but when I torque it down it continues to make the noise. Someone told me it could be a side load. Should I fly a bit and check it or is it failing and I should replace it? Thanks for any advice.<br />
<br />
Nick]]></content:encoded>
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		<item>
			<title><![CDATA[Exhaust manifold bolts.]]></title>
			<link>https://rotorwayforums.com/thread-145.html</link>
			<pubDate>Mon, 13 Jul 2026 16:14:21 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-145.html</guid>
			<description><![CDATA[Over the past 40 years of maintaining and instructing in Rotorway helicopters one issue has reared its ugly head countless times. You are flying along when suddenly you notice a new noise coming from the engine bay. You make a precautionary landing and discover that one or more exhaust manifold bolts have backed out either all the way and are now missing or enough to allow the exhaust gadget to be torn leaking red hot combustion gasses out toward your fuel tank. <br />
<br />
What do you do now? You could elect to continue flying home with the very real possibility that the hot exhaust could burn through your plastic fuel tank.. not a good choice. You need to fix it before flying but where are you going to buy that exhaust gasket and the needed bolts before some cow in the pasture you landed in rubs your helicopter into the dirt. <br />
<br />
Here is the simple solution that I came up with and it has worked out very well with no blown exhaust gaskets or lost bolts encountered since we started installing this simple modification. I ordered new drilled head exhaust bolts from the company listed on the package and replaced the old style bolts with the drilled head bolts. After the new bolts are torqued to spec, run a piece of safety wire through the drilled head of each of the 3 bolts on each manifold. Run the wire in such a manner that the bolt cannot back out, the wire keeps it from unscrewing at all. <br />
<br />
The two bolts that this may not work on are on the inside corner under the top manifold bend where sometimes there is not enough room to get that new bolt started. If that is the case you can loop the safety wire over that one torx head bolt on each side to keep it from backing out and the same wire runs through the heads of the other two bolts on that manifold. You may wish to try this mod, you will be happy that you did. The bolts shown are a tad bit longer that the original bolts so I added two or three washers under the head of each bolt to prevent them from bottoming out in the threaded hole. <br />
<br />
<a href="https://ibb.co/VWDJTsxq" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/HDYBqjCH/IMG-4778.jpg" loading="lazy"  alt="[Image: IMG-4778.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Kp50734K" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/pB10Z9Vh/IMG-4776.jpg" loading="lazy"  alt="[Image: IMG-4776.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[Over the past 40 years of maintaining and instructing in Rotorway helicopters one issue has reared its ugly head countless times. You are flying along when suddenly you notice a new noise coming from the engine bay. You make a precautionary landing and discover that one or more exhaust manifold bolts have backed out either all the way and are now missing or enough to allow the exhaust gadget to be torn leaking red hot combustion gasses out toward your fuel tank. <br />
<br />
What do you do now? You could elect to continue flying home with the very real possibility that the hot exhaust could burn through your plastic fuel tank.. not a good choice. You need to fix it before flying but where are you going to buy that exhaust gasket and the needed bolts before some cow in the pasture you landed in rubs your helicopter into the dirt. <br />
<br />
Here is the simple solution that I came up with and it has worked out very well with no blown exhaust gaskets or lost bolts encountered since we started installing this simple modification. I ordered new drilled head exhaust bolts from the company listed on the package and replaced the old style bolts with the drilled head bolts. After the new bolts are torqued to spec, run a piece of safety wire through the drilled head of each of the 3 bolts on each manifold. Run the wire in such a manner that the bolt cannot back out, the wire keeps it from unscrewing at all. <br />
<br />
The two bolts that this may not work on are on the inside corner under the top manifold bend where sometimes there is not enough room to get that new bolt started. If that is the case you can loop the safety wire over that one torx head bolt on each side to keep it from backing out and the same wire runs through the heads of the other two bolts on that manifold. You may wish to try this mod, you will be happy that you did. The bolts shown are a tad bit longer that the original bolts so I added two or three washers under the head of each bolt to prevent them from bottoming out in the threaded hole. <br />
<br />
<a href="https://ibb.co/VWDJTsxq" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/HDYBqjCH/IMG-4778.jpg" loading="lazy"  alt="[Image: IMG-4778.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Kp50734K" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/pB10Z9Vh/IMG-4776.jpg" loading="lazy"  alt="[Image: IMG-4776.jpg]" class="mycode_img" /></a>]]></content:encoded>
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			<title><![CDATA[Paint on the leading edge blades.]]></title>
			<link>https://rotorwayforums.com/thread-144.html</link>
			<pubDate>Sat, 11 Jul 2026 09:36:44 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-144.html</guid>
			<description><![CDATA[Something that I often see is the leading edge of the main rotor blades with chips in the paint. Each paint chip and bug splat disrupts the airflow over and under the blades causing parasitic drag that requires more engine power to overcome. I always sand the leading edge of the blades to keep them smooth and often clean the bug splats off to keep the blades flying efficiently. This photo is of my own rotor blades with hundreds of hours on them. <br />
<a href="https://ibb.co/rKjv2Nts" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKk3qdsH/IMG-4771.jpg" loading="lazy"  alt="[Image: IMG-4771.jpg]" class="mycode_img" /></a><br />
 Here is another example. <br />
<br />
<a href="https://ibb.co/zVn4HcH1" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/JjBsFLFN/IMG-4482.jpg" loading="lazy"  alt="[Image: IMG-4482.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[Something that I often see is the leading edge of the main rotor blades with chips in the paint. Each paint chip and bug splat disrupts the airflow over and under the blades causing parasitic drag that requires more engine power to overcome. I always sand the leading edge of the blades to keep them smooth and often clean the bug splats off to keep the blades flying efficiently. This photo is of my own rotor blades with hundreds of hours on them. <br />
<a href="https://ibb.co/rKjv2Nts" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/xKk3qdsH/IMG-4771.jpg" loading="lazy"  alt="[Image: IMG-4771.jpg]" class="mycode_img" /></a><br />
 Here is another example. <br />
<br />
<a href="https://ibb.co/zVn4HcH1" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/JjBsFLFN/IMG-4482.jpg" loading="lazy"  alt="[Image: IMG-4482.jpg]" class="mycode_img" /></a>]]></content:encoded>
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		<item>
			<title><![CDATA[Oil tank vent cap]]></title>
			<link>https://rotorwayforums.com/thread-143.html</link>
			<pubDate>Sat, 11 Jul 2026 09:29:50 -0500</pubDate>
			<dc:creator><![CDATA[<a href="https://rotorwayforums.com/member.php?action=profile&uid=59">Orv Neisingh</a>]]></dc:creator>
			<guid isPermaLink="false">https://rotorwayforums.com/thread-143.html</guid>
			<description><![CDATA[Until very recently all Rotorway helicopters came stock with an oil tank cap/dip stick/vent that allowed the oily engine vapors into the engine/drive train area coating everything with an oily film that attracted dirt and caused belts to slip. Years ago VPS designed and produced custom oil tank caps that incorporate a removable dip stick and a side vent that a hose is attached to that vents all engine vapors out of the engine bay and overboard. <br />
<br />
This is the stock cap with vent holes around the bottom. <br />
<a href="https://ibb.co/tTGQZM5h" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/9kDcw9jv/IMG-4770.jpg" loading="lazy"  alt="[Image: IMG-4770.jpg]" class="mycode_img" /></a><br />
<br />
Here are several examples of vent caps with removable oil level dip sticks that are installed on the helicopters in my hangar. <br />
<a href="https://ibb.co/Zp223HnV" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/NdTTX18s/IMG-4768.jpg" loading="lazy"  alt="[Image: IMG-4768.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/m5RmLf4z" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WvHQbmfK/IMG-4767.jpg" loading="lazy"  alt="[Image: IMG-4767.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Kc51380n" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/zWmk0tnd/IMG-4765.jpg" loading="lazy"  alt="[Image: IMG-4765.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/sJtpDBgz" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/x83Kc42d/IMG-4764.jpg" loading="lazy"  alt="[Image: IMG-4764.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/20GKjkxV" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/bjcdrKTw/IMG-4763.jpg" loading="lazy"  alt="[Image: IMG-4763.jpg]" class="mycode_img" /></a>]]></description>
			<content:encoded><![CDATA[Until very recently all Rotorway helicopters came stock with an oil tank cap/dip stick/vent that allowed the oily engine vapors into the engine/drive train area coating everything with an oily film that attracted dirt and caused belts to slip. Years ago VPS designed and produced custom oil tank caps that incorporate a removable dip stick and a side vent that a hose is attached to that vents all engine vapors out of the engine bay and overboard. <br />
<br />
This is the stock cap with vent holes around the bottom. <br />
<a href="https://ibb.co/tTGQZM5h" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/9kDcw9jv/IMG-4770.jpg" loading="lazy"  alt="[Image: IMG-4770.jpg]" class="mycode_img" /></a><br />
<br />
Here are several examples of vent caps with removable oil level dip sticks that are installed on the helicopters in my hangar. <br />
<a href="https://ibb.co/Zp223HnV" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/NdTTX18s/IMG-4768.jpg" loading="lazy"  alt="[Image: IMG-4768.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/m5RmLf4z" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/WvHQbmfK/IMG-4767.jpg" loading="lazy"  alt="[Image: IMG-4767.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/Kc51380n" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/zWmk0tnd/IMG-4765.jpg" loading="lazy"  alt="[Image: IMG-4765.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/sJtpDBgz" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/x83Kc42d/IMG-4764.jpg" loading="lazy"  alt="[Image: IMG-4764.jpg]" class="mycode_img" /></a><br />
<br />
<a href="https://ibb.co/20GKjkxV" target="_blank" rel="noopener" class="mycode_url"><img src="https://i.ibb.co/bjcdrKTw/IMG-4763.jpg" loading="lazy"  alt="[Image: IMG-4763.jpg]" class="mycode_img" /></a>]]></content:encoded>
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