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[ Failure ] Tail Rotor belt failure
#9
I spoke with the Optibelt suppliers here in Australia and they checked out the current belt Robin supplied against the #vXK1120 & 1180 and they said both belts are not approved to run twisted (our system twists the belts 30 degrees between each set of pullies. So I then asked Google what is the best belt that would handle the twist and the power etc, this is the responce.......

Based on the need for a 3VX-section cogged belt (approx. 1180mm effective length) capable of handling a 30-degree twist, the best alternatives to the Optibelt 3VX1180 XEP (Super XE-POWER PRO) are those that emphasize high flexibility, EPDM rubber construction, and raw-edge design to reduce bending stress and manage misalignment. 
The best alternatives for high-twist, raw-edge applications include:
Top Alternatives to Optibelt 3VX1180 XEP
  1. Gates Quad-Power 4 (XPZ/3VX):
    • Why: This is a premium EPDM rubber, raw-edge, cogged, maintenance-free belt that rivals the Optibelt XEP. It is designed for high efficiency and flexibility, allowing it to handle twisting and back-side idlers better than standard wrapped belts.
  2. BESTORQ 3VX1180 Raw Edge/Cogged:
    • Why: These are highly engineered for flexibility, with manufacturers claiming they require 40% less energy to bend around pulleys compared to standard belts. This flexibility is ideal for handling 30-degree twists without excessive heat buildup.
  3. Optibelt SUPER X-POWER M=S (3VX1180):
    • Why: If staying with Optibelt, the slightly lower-tier (but still very high performance) Super X-Power is an excellent, flexible, raw-edge cogged option.
  4. PIX-X'set (3VX1180):
    • Why: A high-performance molded cogged belt with good flexibility and power capacity, often used as a direct, high-quality replacement for 3VX raw-edge belts. 
Key Considerations for 30-Degree Twists
  • Raw-Edge Cogged Design: Only use "raw edge cogged" (molded cogged) belts. These have no fabric covering on the sides, which allows for much greater flexibility and reduced stress when subjected to a 30-degree twist.
  • Material: EPDM rubber is preferred as it better handles the heat generated by the increased stress of a twisted drive compared to traditional neoprene.
  • Banded vs. Single: Ensure you are using a single belt (or a, accurately matched set) for high-twist applications; banded belts (multiple belts joined together) are not designed for twists. 
Conclusion: The Gates Quad-Power 4 (3VX1180/XPZ1180) is likely the best direct alternative for maximum flexibility in a 30-degree twist scenario.
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Messages In This Thread
Tail Rotor belt failure - by Graeme Smith - 02-08-2026, 10:05 PM
RE: Tail Rotor belt failure - by Lyle Swallows - 02-09-2026, 02:34 AM
RE: Tail Rotor belt failure - by Graeme Smith - 02-09-2026, 08:37 AM
RE: Tail Rotor belt failure - by Lyle Swallows - 02-09-2026, 09:49 AM
RE: Tail Rotor belt failure - by Graeme Smith - 02-09-2026, 10:55 AM
RE: Tail Rotor belt failure - by Jared Hartzell - 02-09-2026, 08:45 PM
RE: Tail Rotor belt failure - by Graeme Smith - 02-09-2026, 09:01 PM
RE: Tail Rotor belt failure - by Jared Hartzell - 02-09-2026, 09:04 PM
RE: Tail Rotor belt failure - by Graeme Smith - 02-10-2026, 07:15 AM
RE: Tail Rotor belt failure - by Lyle Swallows - 02-10-2026, 07:38 AM
RE: Tail Rotor belt failure - by Homer Bell - 02-11-2026, 12:42 AM
RE: Tail Rotor belt failure - by Graeme Smith - 02-15-2026, 04:40 AM
RE: Tail Rotor belt failure - by Graeme Smith - 03-07-2026, 03:13 AM
RE: Tail Rotor belt failure - by Lyle Swallows - 03-11-2026, 02:05 AM
RE: Tail Rotor belt failure - by Graeme Smith - 03-12-2026, 10:53 PM

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